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Evidence Guide: RIIPBP301D - Process lime products

Student: __________________________________________________

Signature: _________________________________________________

Tips for gathering evidence to demonstrate your skills

The important thing to remember when gathering evidence is that the more evidence the better - that is, the more evidence you gather to demonstrate your skills, the more confident an assessor can be that you have learned the skills not just at one point in time, but are continuing to apply and develop those skills (as opposed to just learning for the test!). Furthermore, one piece of evidence that you collect will not usualy demonstrate all the required criteria for a unit of competency, whereas multiple overlapping pieces of evidence will usually do the trick!

From the Wiki University

 

RIIPBP301D - Process lime products

What evidence can you provide to prove your understanding of each of the following citeria?

Plan and prepare for lime production operation

  1. Access, interpret and apply lime products processing documentation and ensure the work activity is compliant
  2. Obtain, read, interpret, clarify and confirm work requirements
  3. Select, and check for faults, equipment/tools for work activities
  4. Select and wear personal protective equipment appropriate for the activity
  5. Identify and address potential risks, hazards and environmental issues, and implement control measures
  6. Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency
  7. Carry out routine safety checks and equipment pre-start checks
Access, interpret and apply lime products processing documentation and ensure the work activity is compliant

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Obtain, read, interpret, clarify and confirm work requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Select, and check for faults, equipment/tools for work activities

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Select and wear personal protective equipment appropriate for the activity

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify and address potential risks, hazards and environmental issues, and implement control measures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Carry out routine safety checks and equipment pre-start checks

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Operate crushed limestone feed systems

  1. Start-up feed systems in sequence using Distributed Control Systems (DCS)
  2. Monitor feeder plant and equipment and identify, address and/or report faults and malfunctions using DCS
  3. Interpret and respond to alarms and indicators using DCS
  4. Monitor and adjust feed rates to meet processing requirements using DCS
  5. Observe safety procedures when working around feeder plant and equipment
  6. Perform feeder shutdown procedures and/or isolate equipment in sequence using DCS
  7. Return limestone feed system to service
Start-up feed systems in sequence using Distributed Control Systems (DCS)

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor feeder plant and equipment and identify, address and/or report faults and malfunctions using DCS

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Interpret and respond to alarms and indicators using DCS

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor and adjust feed rates to meet processing requirements using DCS

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Observe safety procedures when working around feeder plant and equipment

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Perform feeder shutdown procedures and/or isolate equipment in sequence using DCS

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Return limestone feed system to service

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Conduct lime kiln operations

  1. Operate, monitor and adjust kiln processing systems and media using DCS
  2. Monitor performance of burners using DCS and adjust and/or replace burner components
  3. Operate and adjust discharge tables to meet production requirements
  4. Monitor and maintain discharged limestone temperature to within specified parameters using DCS
  5. Observe safety procedures for entering hot kilns
Operate, monitor and adjust kiln processing systems and media using DCS

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor performance of burners using DCS and adjust and/or replace burner components

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Operate and adjust discharge tables to meet production requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor and maintain discharged limestone temperature to within specified parameters using DCS

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Observe safety procedures for entering hot kilns

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor and control discharge of burnt lime to slaking plant storage

  1. Monitor and control burnt lime conveyor/flow system for clear flow and delivery of burnt lime using DCS
  2. Monitor and control the temperature of burnt lime to ensure it does not exceed maximum allowable temperature using DCS
  3. Interpret and respond to alarms and indicators
  4. Monitor and control crushing plant
  5. Monitor and control input and discharge of silos
  6. Monitor and control dust extraction plant and equipment to maintain a safe atmosphere and minimise product loss
  7. Observe safety procedures when working with burnt limestone
Monitor and control burnt lime conveyor/flow system for clear flow and delivery of burnt lime using DCS

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor and control the temperature of burnt lime to ensure it does not exceed maximum allowable temperature using DCS

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Interpret and respond to alarms and indicators

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor and control crushing plant

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor and control input and discharge of silos

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor and control dust extraction plant and equipment to maintain a safe atmosphere and minimise product loss

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Observe safety procedures when working with burnt limestone

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor and control milk of lime plant

  1. Monitor and control the process stream through the milk of lime plant
  2. Interpret and respond to alarms and indicators
  3. Control slaking plant operation
  4. Monitor and adjust milk of lime density to meet specification
  5. Monitor and control pumping of milk of lime
  6. Observe safety procedures when working with radiation devices
Monitor and control the process stream through the milk of lime plant

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Interpret and respond to alarms and indicators

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Control slaking plant operation

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor and adjust milk of lime density to meet specification

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor and control pumping of milk of lime

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Observe safety procedures when working with radiation devices

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Plan and prepare for lime production operation

  1. Access, interpret and apply lime products processing documentation and ensure the work activity is compliant
  2. Obtain, read, interpret, clarify and confirm work requirements
  3. Select, and check for faults, equipment/tools for work activities
  4. Select and wear personal protective equipment appropriate for the activity
  5. Identify and address potential risks, hazards and environmental issues, and implement control measures
  6. Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency
  7. Carry out routine safety checks and equipment pre-start checks
Access, interpret and apply lime products processing documentation and ensure the work activity is compliant

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Obtain, read, interpret, clarify and confirm work requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Select, and check for faults, equipment/tools for work activities

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Select and wear personal protective equipment appropriate for the activity

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Identify and address potential risks, hazards and environmental issues, and implement control measures

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Carry out routine safety checks and equipment pre-start checks

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Operate crushed limestone feed systems

  1. Start-up feed systems in sequence using Distributed Control Systems (DCS)
  2. Monitor feeder plant and equipment and identify, address and/or report faults and malfunctions using DCS
  3. Interpret and respond to alarms and indicators using DCS
  4. Monitor and adjust feed rates to meet processing requirements using DCS
  5. Observe safety procedures when working around feeder plant and equipment
  6. Perform feeder shutdown procedures and/or isolate equipment in sequence using DCS
  7. Return limestone feed system to service
Start-up feed systems in sequence using Distributed Control Systems (DCS)

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor feeder plant and equipment and identify, address and/or report faults and malfunctions using DCS

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Interpret and respond to alarms and indicators using DCS

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor and adjust feed rates to meet processing requirements using DCS

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Observe safety procedures when working around feeder plant and equipment

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Perform feeder shutdown procedures and/or isolate equipment in sequence using DCS

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Return limestone feed system to service

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Conduct lime kiln operations

  1. Operate, monitor and adjust kiln processing systems and media using DCS
  2. Monitor performance of burners using DCS and adjust and/or replace burner components
  3. Operate and adjust discharge tables to meet production requirements
  4. Monitor and maintain discharged limestone temperature to within specified parameters using DCS
  5. Observe safety procedures for entering hot kilns
Operate, monitor and adjust kiln processing systems and media using DCS

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor performance of burners using DCS and adjust and/or replace burner components

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Operate and adjust discharge tables to meet production requirements

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor and maintain discharged limestone temperature to within specified parameters using DCS

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Observe safety procedures for entering hot kilns

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor and control discharge of burnt lime to slaking plant storage

  1. Monitor and control burnt lime conveyor/flow system for clear flow and delivery of burnt lime using DCS
  2. Monitor and control the temperature of burnt lime to ensure it does not exceed maximum allowable temperature using DCS
  3. Interpret and respond to alarms and indicators
  4. Monitor and control crushing plant
  5. Monitor and control input and discharge of silos
  6. Monitor and control dust extraction plant and equipment to maintain a safe atmosphere and minimise product loss
  7. Observe safety procedures when working with burnt limestone
Monitor and control burnt lime conveyor/flow system for clear flow and delivery of burnt lime using DCS

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor and control the temperature of burnt lime to ensure it does not exceed maximum allowable temperature using DCS

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Interpret and respond to alarms and indicators

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor and control crushing plant

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor and control input and discharge of silos

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor and control dust extraction plant and equipment to maintain a safe atmosphere and minimise product loss

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Observe safety procedures when working with burnt limestone

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor and control milk of lime plant

  1. Monitor and control the process stream through the milk of lime plant
  2. Interpret and respond to alarms and indicators
  3. Control slaking plant operation
  4. Monitor and adjust milk of lime density to meet specification
  5. Monitor and control pumping of milk of lime
  6. Observe safety procedures when working with radiation devices
Monitor and control the process stream through the milk of lime plant

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Interpret and respond to alarms and indicators

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Control slaking plant operation

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor and adjust milk of lime density to meet specification

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Monitor and control pumping of milk of lime

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Observe safety procedures when working with radiation devices

Completed
Date:

Teacher:		 Evidence:

 

 

 

 

 

 

 

Assessed

Teacher: ___________________________________ Date: _________

Signature: ________________________________________________

Comments:

 

 

 

 

 

 

 

 

Instructions to Assessors

Evidence Guide

1. Plan and prepare for lime production operation

1.1. Access, interpret and apply lime products processing documentation and ensure the work activity is compliant

1.2. Obtain, read, interpret, clarify and confirm work requirements

1.3. Select, and check for faults, equipment/tools for work activities

1.4. Select and wear personal protective equipment appropriate for the activity

1.5. Identify and address potential risks, hazards and environmental issues, and implement control measures

1.6. Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency

1.7. Carry out routine safety checks and equipment pre-start checks

2. Operate crushed limestone feed systems

2.1. Start-up feed systems in sequence using Distributed Control Systems (DCS)

2.2. Monitor feeder plant and equipment and identify, address and/or report faults and malfunctions using DCS

2.3. Interpret and respond to alarms and indicators using DCS

2.4. Monitor and adjust feed rates to meet processing requirements using DCS

2.5. Observe safety procedures when working around feeder plant and equipment

2.6. Perform feeder shutdown procedures and/or isolate equipment in sequence using DCS

2.7. Return limestone feed system to service

3. Conduct lime kiln operations

3.1. Operate, monitor and adjust kiln processing systems and media using DCS

3.2. Monitor performance of burners using DCS and adjust and/or replace burner components

3.3. Operate and adjust discharge tables to meet production requirements

3.4. Monitor and maintain discharged limestone temperature to within specified parameters using DCS

3.5. Observe safety procedures for entering hot kilns

4. Monitor and control discharge of burnt lime to slaking plant storage

4.1. Monitor and control burnt lime conveyor/flow system for clear flow and delivery of burnt lime using DCS

4.2. Monitor and control the temperature of burnt lime to ensure it does not exceed maximum allowable temperature using DCS

4.3. Interpret and respond to alarms and indicators

4.4. Monitor and control crushing plant

4.5. Monitor and control input and discharge of silos

4.6. Monitor and control dust extraction plant and equipment to maintain a safe atmosphere and minimise product loss

4.7. Observe safety procedures when working with burnt limestone

5. Monitor and control milk of lime plant

5.1. Monitor and control the process stream through the milk of lime plant

5.2. Interpret and respond to alarms and indicators

5.3. Control slaking plant operation

5.4. Monitor and adjust milk of lime density to meet specification

5.5. Monitor and control pumping of milk of lime

5.6. Observe safety procedures when working with radiation devices

Required Skills and Knowledge

1. Plan and prepare for lime production operation

1.1. Access, interpret and apply lime products processing documentation and ensure the work activity is compliant

1.2. Obtain, read, interpret, clarify and confirm work requirements

1.3. Select, and check for faults, equipment/tools for work activities

1.4. Select and wear personal protective equipment appropriate for the activity

1.5. Identify and address potential risks, hazards and environmental issues, and implement control measures

1.6. Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency

1.7. Carry out routine safety checks and equipment pre-start checks

2. Operate crushed limestone feed systems

2.1. Start-up feed systems in sequence using Distributed Control Systems (DCS)

2.2. Monitor feeder plant and equipment and identify, address and/or report faults and malfunctions using DCS

2.3. Interpret and respond to alarms and indicators using DCS

2.4. Monitor and adjust feed rates to meet processing requirements using DCS

2.5. Observe safety procedures when working around feeder plant and equipment

2.6. Perform feeder shutdown procedures and/or isolate equipment in sequence using DCS

2.7. Return limestone feed system to service

3. Conduct lime kiln operations

3.1. Operate, monitor and adjust kiln processing systems and media using DCS

3.2. Monitor performance of burners using DCS and adjust and/or replace burner components

3.3. Operate and adjust discharge tables to meet production requirements

3.4. Monitor and maintain discharged limestone temperature to within specified parameters using DCS

3.5. Observe safety procedures for entering hot kilns

4. Monitor and control discharge of burnt lime to slaking plant storage

4.1. Monitor and control burnt lime conveyor/flow system for clear flow and delivery of burnt lime using DCS

4.2. Monitor and control the temperature of burnt lime to ensure it does not exceed maximum allowable temperature using DCS

4.3. Interpret and respond to alarms and indicators

4.4. Monitor and control crushing plant

4.5. Monitor and control input and discharge of silos

4.6. Monitor and control dust extraction plant and equipment to maintain a safe atmosphere and minimise product loss

4.7. Observe safety procedures when working with burnt limestone

5. Monitor and control milk of lime plant

5.1. Monitor and control the process stream through the milk of lime plant

5.2. Interpret and respond to alarms and indicators

5.3. Control slaking plant operation

5.4. Monitor and adjust milk of lime density to meet specification

5.5. Monitor and control pumping of milk of lime

5.6. Observe safety procedures when working with radiation devices

Evidence is required to be collected that demonstrates a candidate’s competency in this unit. Evidence must be relevant to the roles within this sector’s work operations and satisfy all of the requirements of the performance criteria of this unit and include evidence that the candidate:

locates and applies applicable documentation, policies and procedures

implements requirements, procedures and techniques for the safe, effective and efficient completion processing of lime products, including:

identifying the processed required for the distributed control system (DCS)

identifying and diagnose faults

selecting and using the required hand and power tools

handling dangerous materials

working in confined spaces

read/listen and interpret instrumentation, indicators and alarms

operating lift equipment (manual, cranes and loads)

works effectively with others to undertake and complete the processing of lime products that meets all of the required outcomes including:

using a range of communications techniques and equipment to convey information to others

maintaining written and verbal reporting requirements and procedures

communicating to confirm work/plans/specifications

demonstrates completion of processing lime products that safely, effectively and efficiently meets all of the required outcomes on more than one (1) occasion including:

operating feed system including:

starting up the feed system in sequence

monitoring feeder plant and equipment

performing feeder shutdown procedures

performing lime kiln operations including:

monitoring and adjusting kiln processing systems and media

adjusting and/or replacing burner components

monitoring and controlling milk of lime plant including:

the process stream

adjusting the density

control pumping

The candidate must demonstrate knowledge in processing lime products through:

applying legislative, organisation and site requirements and procedures for:

risk assessment and management

statutory compliance

work health and safety

complying with breakdown procedures

applying equipment safety requirements

complying with emergency procedures

complying environmental procedures

applying hazardous goods procedures and consequences of spills and hazardous goods

complying with WHS procedures

applying isolation procedures

identifying and handling dangerous materials

reading and interpreting instrumentation

interpreting instructions and reports

identifying and diagnosing faults

using lift (manual, cranes and loads)

maintaining records

applying safe work practices

identifying and using hand and power tools

working in confined spaces

applying properties and composition of limestone

using storage methods and capacities

applying safety considerations with hot limestone

complying with dust extraction systems and plant

maintaining feed systems, plant and equipment

using kiln/calcining processes, plant and equipment

complying slaking processes, plant and equipment

identifying equipment limitations and operating parameters

identifying repair requirements

using technical data (basic)

applying operational procedures and checks

applying quality monitoring and control